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تطبيق نظام دعم القرار لانشطة الصيانة في مصفى الدورة == Application of A Decision Support System For Maintenance Activities In Al - Daura Oil Refinery
Author name:
مصطفى محمد علي منصور
Supervisor name:
لمياء محمد داود | لمى عدنان حميد
General topic:
Production engineering metallurgy and materials
Specific topic:
Industrial Engineering
Degree:
Master
University:
University of Technology
Language:
English
University location:
Baghdad
First pages:
50T186 - p.pdf
Abstract:
في ھذا البحث تم دراسة انشطة الصيانة في معمل دھون 3 احد معامل الدھون في مصفى الدورة حيث تم اختيار ھذا المعمل كونھ الاحدث والاكثر انتاجية مقارنة مع المعملين الاخرين وتم اخذ بيانات انشطة الصيانة لمدة عشر اشھر متتاليھ من ايار 2012 ولغاية شباط 2013 علما ان وح | In this research maintenance activities in lube oil factory (3) of Daura refineries is investigated for ten consecutive months from May (2012) to February (2013).This factory is the newest and largest in its capacity compared with lube oil factory (1 and 2). Dewaxing unit produces the greater products compared with other production units in lube oil factory (3). The frequency of breakdowns and type of maintenance were identified, Pareto chart are used to analyze the collected data. Results indicated that %95 of breakdowns of different equipments (pumps, exchangers, compressors, docks, filters, furnaces and towers) are due to mechanical causes, the rest are related to electrical causes.Pareto chart highlights that the most frequent failure for both pumps and exchangers followed by compressors and other equipments of lube oil factory 3.Loss production cost due to maintenance activities was also conducted in this study so as to analyze different aspects of maintenance activities for lube oil factory (3).The total loss in production due to breakdown in the ten months of this study is (99 Billion ID). It is worth’s mentioning that pumps registered the highest losses of production cost due to bad maintenance. Accordingly, decision making for maintenance activities is a multiattribute and decision support system is crucial to signify priorities and definealternatives. ERGO (Latin word meaning "therefore" or Greek word meaning "work", used as a prefix ergo - , for example, in ergonomics and it is generalpurpose decision support system using 35 criterion to choose the best alternatives) is employed so as to evaluate detailed scope and the best of best alternatives. ERGO results indicated that Pumps are the best alternative offered to decision maker to conduct the necessary maintenance ERGO identifies the equipment with the most frequent breakdown indewaxing unit, which causes the greater loss in production cost. Compressors were identified as the highest frequency failure equipment(s). Combining two criteria (frequency of failure and lost production cost) reveals that pumps are the best alternative.
