المستودع الرقمي العراقي
Iraqi Digital Repository
السحب العميق المتعدد المراحل للاقداح السداسية == Multistage Deep Drawing of Hexagonal Cups
اسم المؤلف:
صبيح سلمان داود
اسم المشرف:
وليد خالد جواد
الموضوع العام:
هندسة الانتاج والمعادن والمواد
السنة:
2014
الموضوع الدقيق:
هندسة الانتاج
الدرجة:
دكتوراه
الجامعة:
الجامعة التكنولوجية
اللغة:
الانكليزية
مكان الجامعة:
بغداد
الصفحات الاولى:
📎 50T189 - p.pdf
المستخلص:
The aim of this work is to design and manufacturing a multistage (three stages) deep drawing dies to produce cylindrical and hexagonal cups of (43,33.1,26.8)mm diagonal diameter through two methods. The first method by drawing the hexagonal cups directly by using hexagonal orifice die from a flat sheet (blank) of (80mm) diameter and (0.7) mm sheet thickness for (1006 - AISI) hot rolling low carbon steel material.The second method by redrawing a cylindrical cups of (43,33.1,26.8) mm outer diameter (produced previously by a cylindrical orifice die) in to hexagonal orifice die which transform (convert) these cylindrical cups into hexagonal cups of (43,33.1,26.8)mm diagonal diameter.For all stages of drawing hexagonal cups, wall corner radius of die (0.7, 4)mm, with punch and die profile radius of (4 and 8) mm and drawing speed of (50, 200, 500) mm/min were used to study the effect of these parameter on drawing forces, cup wall thickness, strain distribution over the cup wall and surface defect of the cup wall.A commercially finite element soft ware (ANSYS 11.0)was used to perform the numerical simulation for cylindrical and hexagonal cups in three stages of drawing process. A comparison between theoretical (simulation) and experimental results lie within average of (15 - 20%), and the agreement is good in the first stage.The results shown that excessive metal flow ,maximum thinning of cup wall and maximum strain occurred at corner radius of (0.7) mm and at drawing speed of (500mm/min )for hexagonal cup produced directly from flat sheet.The results shown that the best thickness distribution and strain distribution over the cup wall, better cup wall surface (less surface defects) and lowest drawing force was with percentage (63.8%,45.4%,74.1%) respectively occurred when transform (converting) the cylindrical cup into hexagonal cup with wall corner radius of die (Rc= 4)mm in three stages.
مشاركة البيانات
Share Data